100KVA Heat Treatment Equipment

100KVA Heat Treatment Equipment

PART NO: LVHT100K

The LVHT100K 100KVA Heat Treatment Equipment offers a robust and efficient solution for Post Weld Heat Treatment (PWHT) and preheating applications. Utilizing the traditional low-voltage electrical resistance method, this equipment is designed to provide precise temperature control and reliable heat distribution, ideal for industrial environments requiring high-capacity heating.

This versatile unit is powered by step-down transformers and uses Ceramic Pad Heaters and Ceramic Blankets, which are perfect for quickly applying heat to components in both shop and on-site settings. The LVHT100K is equipped with twelve individual heating circuits, each capable of delivering 8.3 kW of power, supporting up to three 2.7 kW ceramic heating elements per channel. With flexible control options, it offers the perfect solution for welding preheat, PWHT, and various metal tempering applications.

Whether you’re working on-site or in the fabrication shop, this mobile unit provides the control, efficiency, and versatility needed to ensure quality and integrity in critical heat treatment processes.

Contact our support team for further information
+91- 94440 26001
support@pwhttech.com

Specifications:

General Information:

Primary Input Supply Voltage:

Three-phase: 380V (152A), 415V (139A), or 440V (131A)
Frequency: 50/60Hz
Application: Post Weld Heat Treatment (PWHT), Preheat, Stress Relief, Tempering
Case Material: Mild steel, blue powder-coated (stainless steel case available upon request)

Transformer:

Coil Power: 100kVA, natural air-cooled, Class H
Maximum Number of 2.7kW Ceramic Heating Elements: 36
Maximum Heaters per Channel: 3 per channel, 12 per phase
Secondary Output Voltage: 65V AC
Auxiliary Outputs: Two 110V auxiliary sockets

Protection & Safety:

Over-Temperature Sensor: In each winding
Protection Circuit: Three-phase MCCB with shunt trip
Thermocouple Input & Output: Type K (NiCr/NiAl)

Secondary Output Connectors:

Connectors: Twenty-four 300A panel-mounted twist-lock sockets
Maximum Current Per Channel: 180A

Dimensions:

Dimensions: 1100L x 1120W x 940H mm
Net Weight: 720 kg

Key Features:

Traditional Electrical Resistance Method: Utilizes Ceramic Pad Heaters and Ceramic Blankets, controlled by step-down transformers, for a proven heat treatment process that is reliable and efficient.

Twelve Output Channels: Each channel delivers 8.3 kW, capable of powering three 2.7 kW ceramic pads, offering substantial capacity for large-scale heat treatment projects.

Flexible Heat Control: Choose from three operational methods: fully-integrated individual programmers, an external programmer for all channels, or individual proportional energy regulators, offering control and customization.

Mobile and Durable: Designed for both on-site and fabrication shop use, the LVHT100K is portable and robust, built to withstand demanding industrial conditions.

Multi-Application: Ideal for preheating, PWHT, and tempering metal, this equipment helps improve microstructure, reduce tensile stresses, and prevent cracking, ensuring enhanced durability and material integrity.

Global Availability: Available for worldwide supply, this equipment serves industries across the globe with its reliable, high-performance heat treatment capabilities.

Marketing Content:

Reliable and High-Capacity Heat Treatment for Industrial Applications
The LVHT100K 100KVA Heat Treatment Equipment is engineered to provide precise and reliable heat treatment for various industrial applications, especially Post Weld Heat Treatment (PWHT). With a high-power capacity of 100kVA and twelve output channels, this equipment ensures that even the most demanding heat treatment tasks are handled efficiently.

Versatile and Flexible Control for Optimal Performance
Designed to handle large-scale heat treatment projects, the LVHT100K offers three flexible operational methods, allowing you to control heat treatment conditions with precision. Whether using integrated individual programmers, external programmers for all channels, or proportional energy regulators, this equipment provides the versatility needed to match the specific requirements of your project.

Durability and Mobility for On-Site and Shop Use
Built for industrial use, the LVHT100K is a mobile unit that can be easily transported to various job sites. Its robust design, including a mild steel case with powder coating, ensures durability even in the toughest conditions. Whether you’re on-site or in the fabrication shop, this equipment delivers consistent and reliable heat treatment results.

Enhanced Performance and Safety
With 65V AC secondary output, 300A panel-mounted connectors, and integrated safety features such as over-temperature sensors and an MCCB protection circuit, the LVHT100K offers both high performance and safety for your heat treatment operations. The equipment is capable of powering up to 36 ceramic heating elements, providing the necessary heat distribution for complex treatments.

Global Availability for Worldwide Operations
Our LVHT100K Heat Treatment Equipment is available for global supply, serving a wide range of industries around the world. Whether you’re working in oil & gas, aerospace, construction, or heavy manufacturing, this equipment offers a dependable solution for improving weld integrity, reducing stress, and enhancing material properties.

Energy-Efficient and Cost-Effective
The LVHT100K maximizes energy efficiency by distributing power evenly across multiple channels, minimizing energy wastage. The ability to control temperature precisely ensures optimal heat application, reducing operational costs while achieving high-quality results.